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| The amount of current the decoder
provides for the loco's motor and functions is one of the two most
important factors of your decoder selection (the other one being the
physical size). If the decoder cannot provide enough current for the
motor and functions, the decoder's life expectancy will be diminished
- to what extent depends upon how deficient the decoder is.
The scale designation of the decoder
does NOT provide you with ample information. Generally speaking, the
physical size is a gauge of what scale
of locomotive it will fit in. While the amount of current sort of
follows the size, it is not an accurate gauge. So, along with physical
size, manufacturers also publish various current ratings for the decoder.
DCC not only provides motor speed
and direction control, but can also control the front and rear lights
and anything else electrical on the train. Some people control their
number board lights, add Blinking Ditch Lights, running board lights,
truck lights, control the smoke units and even couplers. As such,
everything has to be taken into consideration when choosing a decoder.
A decoder that cannot handle the current loads will certainly have
a shorter life span than intended, if not be fried on the spot. To
control all these loads, there are many things a manufacturer has
to take into consideration. First and foremost is the locomotive motor
drivers - how much current will be needed? Then there are the light
drivers (function outputs) - how much current for each? And lastly
is the decoder's full-load (peak) current - how much for motor drivers
and all the function outputs put together? We'll discuss all of this
below. |
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With the transistors
that drive the motor, there are two things to consider: the maximum
the motor can draw and how much it draws on a continuous basis. Actually,
they're pretty much tied together - the more a motor can draw in a
worse-case scenario, the more it will draw on a continuous basis.
Because of this, different manufacturers rate their decoders differently
- you need to know how the decoder you're considering is rated.
Some decoder manufacturers provide
only the continuous running amperage. Other manufacturers provide
what's called a "Stall Current" rating - that is, how much
current does the motor draw when the motor is provided full voltage
while the motor armature is held stopped. Don't confuse "Stall"
with holding the loco back while the wheels slip - that's how you
test for maximum continuous running amperage. Stall means wheels STOPPED.
Many people argue that you'll never
have this situation where the wheels are held stopped. At worse the
wheels would just slip. But that's not the point. First off, the wheels
ARE stopped (stalled) when the loco is stopped. The first few pulse(s)
of power the decoder provides to the motor to get the loco started
are at or close to stall current. The stall test is also a "gauge"
as to how much current the motor will probably draw under normal conditions
- with maximum continuous running being about 60% to 75% of the stall
current. |
To
test for stall current, you need a DC amp meter, DC volt meter, and
power pack with enough amperage - all connected as shown in the illustration
at right. Of course, if your power pack has a volt and amp meter built
in, such as an MRC Tech 3 Model 9500, you're all set. |
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Notice that
one wire goes straight from the power pack to one of the test track
rails. The other wire goes through the DC Amp meter. This is called
series wiring - that is, one wire from the power pack goes through
the Amp meter then through the loco. In this situation, we're measuring
the amount of current that is going through the loco's motor. The
volt meter is wired in what's called parallel - that is, both wires
connect to it just like another loco placed on the track. With parallel
wiring, the electricity that goes through the meter does not go through
the loco, and the electricity that goes through the loco does not
go through the meter. In this situation we're measuring the available
voltage to the loco.
The power pack needs to provide enough
amperage for the test. That is, if you think the motor might top out
at 2 amps, the power pack should be able to provide more than two
amps. Most power packs provide only a "VA" rating. That
stands for Volt Amps, not Amps. To get amps, divide the VA rating
by the amount of volts you'll be using in the test. For example, if
you have a 28 VA rating and you're testing HO scale, the power pack
would have 2.33 amps available (28 ÷ 12 = 2.33).
Voltages:
- If testing N scale, use 10 volts.
- If testing HO scale, use 12 volts.
- If testing G scale, use 18 volts.
- If testing other scales, it depends on the motor's
voltage rating.
Put the loco on the test track. Hold
the loco down tight so the wheels won't slip. If you think the motor
has enough power to damage the drive line by doing this, you'll need
to remove the shell and hold the flywheel stopped while holding the
loco on the test track. Quickly turn the voltage up to the rated voltage
and read the Amp meter. As soon as you get the reading, remove the
loco from the test track.
If your power pack doesn't have enough
amperage to do the test, raise the voltage only to half of the scale's
rating. When you get the amperage reading, double it. If testing HO
scale, for example, raise the voltage to 6 volts. If the amperage
reading was 0.8 amps, then the motor rating would be 1.6 amps.
Note: The stall current rating isn't
something that the decoder is designed to handle for more than a few
pulses. So even though a decoder's stall rating is higher than the
stall current of the loco, you should NEVER do a stall test on a loco
that already has a decoder installed in it. That's a sure way to damage
the decoder. |
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| The reason a continuous running
rating is needed is for heat dissipation. We know that the components
in the decoder can handle more current than the continuous running
rating, because the stall test rating is higher. The problem is, with
decoders being so small, there simply isn't enough surface area to
dissipate heat fast enough to provide more current than that rating.
Take Digitrax's DH83 and DH83FX for
example (both now discontinued). While this decoder is rated at 2 amps continuous, I was told that these decoders actually have a 5-amp
motor driver. But because the decoder can't dissipate that much heat
fast enough, the decoder is rated at 2 amps.
Many decoders have thermal protection
built in. If you have a decoder that runs well, but just shuts down
after a while, chances are that it's a thermal overload. In this situation
you have two choices: install a decoder with a higher rating, or figure
out a way to circulate more air through the loco and over the decoder.
When you consider that the decoder is installed in a closed shell
with the motor, the heat that is dissipated doesn't have anywhere
to go. Many people open the fan vents on the top of the locos to let
the hot air out. This is only necessary in rare cases, but people
do it anyway because with all things electronic, heat is the enemy.
The more heat you can get rid of the better. |
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| Function output ratings
range from 100 mA to 1-amp. The lowest function rating on a Digitrax
decoder is 125 mA on the Z-scale decoder and many N-scale decoders,
while the largest is 1-amp on some functions of Digitrax's G-scale
decoders. All function outputs on Digitrax's HO-scale decoders are
200 mA. The function output rating on Train Control systems decoders
is 120 mA.
It takes 1000 mA to make an amp.
So, 100 mA is 1/10 of an amp, 200 mA is 1/5 of an amp, etc. You don't
really need to know this, but many people are curious and ask. The
key is that you know the mA rating of the device you're going to connect
to the function, and that the function's rating is greater than that.
Incandescent bulbs draw a high surge
current when first turned on. The surge current can be up to 10 times
their rating. It isn't normally that high, but it can be. I'm told
by some manufacturers that functions can cope with this surge, and
that the rating is based upon the continuous needs of the device.
But, just to be safe, I wouldn't use an incandescent bulb of more
than 1/2 the function's rating - if only to avoid the heat a bulb
of greater amperage would make. To take this one step further, heat
is a good reason to replace higher amperage bulbs, such as those used
in Life-Like locos.
The bulbs used in Life-Like locos
are not consistent. They may use an 80 mA bulb in one run and a 110
mA bulb in another run. Note that I have never measured the amperage
of any Life-Like bulb. I only know they are different because one
loco will require a different resistor than another to have the same
brightness - some requiring a 120 ohm, 1 watt resistor. For this reason,
it's best to replace those bulbs. For this, we carry a 45 mA, 14-volt
Grain of Wheat bulb.
Since an HO scale decoder running on the HO scale setting will put
out about 14 volts to each function, no resistor is needed. However,
many people wire a 47-ohm resistor in series with them to increase
their life and help damp the surge current when turned on |
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If connecting
a coil-type device, such as a relay, you must also install a diode. |
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| Coils such as those
used in relays generate an electomagnetic field - that's how the relay
pulls the contact points inside from one set of contacts to another.
When power is turned off to let the relay relax, the collapsing electromagnetic
field generates an electrical kick-back (Back-EMF).This kick-back
can damage the decoder's function driver transistor. To avoid this,
the installation of a diode in the correct orientation, as illustrated
above, can direct that kick-back back into the relay coils for dissipation.
Note that the striped end of the
diode is connected to the blue wire. With decoder functions, the blue
wire is positive and the function wire is negative. When the function
wire is turned on, it sinks the blue wire's current to ground through
the device. When the function is turned off, the diode directs the
back-EMF back into the relay coil rather than forcing it into the
decoder function transistor. This diode can be any standard diode
such as the 1N4001 or 1N4002 found at any electronic store - including
Radio Shack. We also have them. |
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| This is a total amount of current
that will be used at any given time by all devices combined - motor
driver and function outputs. The peak power rating will always be
equal to or greater than the stall current rating, but could be less
than the motor and all function ratings combined.
All power must go through a bridge
rectifier before being used. The bridge rectifier converts the AC
voltage from the track to DC voltage that the motor and light functions
need. The bridge rectifier amperage rating is usually the peak power
rating.
Let's take a typical Digitrax HO
decoder, for example. Assume it is a 1.5-amp decoder - that's the
continuous running rating. Stall current rating is 2 amps and peak
current rating is 2.5 amps. Each of the four functions have a 200
mA rating, which is 0.8 amps for all four. If your motor really does
draw 1.5 amps, and you have all four function wires drawing 200 mA,
you have a total of 2.3 amps being drawn - well within the peak rating.
But if your motor really does draw 1.5 amps continuously, chances
are the first few pulses are close to 2 amps. Adding 0.8 amps if all
light functions are turned on, takes it to 2.8 amps - 0.3 amps over
the peak rating. Fortunately, most motors draw considerably less than
1.5 amps, and most function loads take much less than 200 mA, so you'll
rarely even come close to the limits of this decoder.
But not all decoders are powered
so generously. Some have more functions than the total amount of power
the bridge rectifier can provide. The point here is that if you plan
to load all of your functions, you have to be cognizant of the fact
that there is a total load limit, as well as each individual function
limit.
When power goes through a bridge
rectifier, voltage is lost - about 1.4 volts. Provision for this is
made in the fact that DCC rails have more voltage than that rated
for maximum operation on an analog layout. By the time the excessive
voltage goes through the bridge rectifier, and other components in
the decoder, it comes out to the motor at about the rated voltage
for the scale.
This voltage drop in the bridge rectifier
is where a great lot of the heat is generated in a decoder. With Digitrax's
3.5- and 5-amp G scale decoders, for example, the biggest difference
is the bridge rectifier. The 5-amp decoder has a much larger, exposed,
bridge rectifier than the 3.5-amp-decoder. In fact, the bridge rectifier
in the 5-amp decoder even has a hole in it so you can screw a heat
sink to it if desired. |
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| With Digitrax decoders, there's
usually no need to be concerned about current needs for Z- or N-scale
locos. Digitrax decoders that will fit in these locos can generally
provide more than enough current to operate them. And many HO-Scale
locos such as switchers and other small locos with good quality can
motors can use Digitrax's Z- and N-scale decoders as well.
With Digitrax and Train Control Systems
HO-scale decoders, there's usually no need to be concerned about current
needs with most HO-Scale locos. Usually only older locos (more than
15 years old), especially older steam locos with Pittman open-frame
motors, draw enough current to be concerned about. In fact, most S-
and O-Scale locos with good-quality can motors will also do just fine
with these decoders. There is one recent HO scale loco to be concerned
about - Life-Like's HO scale Proto 2000 PAs. Their first run or two
of these locos had motors that were not properly designed. The bad
ones will draw about 3 amps on a stall test. On subsequent runs, good
ones stall at about 1.1-amp. The only sure way to tell if you have
a good or bad one is to do a stall test.
There is nothing wrong with using
a G-scale decoder in an HO locomotive if it will fit. Some people
use them simply because they have so many function leads, and want
to add a lot of lights. But if you have one of the high-current Life-Like
PAs, Digitrax's DG383AR decoder will fit and will provide the current
that's needed for it. The drawback is that it does not come with the
NMRA plug, so will need to be hard-wired by removing the existing
Life-Like PC board. Fortunately, this if very easy to do. The motor
is isolated and all the wires come back to that area.
American Flyer, Lionel, and most
G-Scale locos require G-scale decoders. Which G-scale decoder you
need (3.5- or 5-amp) depends on the currents we previously talked
about. Most Lionel and many G scale locomotives, such as USA Trains,
require the 5-amp decoder. Some American Flyer and most Aristo Craft
can easily get by with the 3.5-amp decoder.
If there is a question about it,
and you can't do a stall test, use the largest decoder you can fit
into the loco. While the scale size rating of a decoder is a physical
size guide, not a voltage or amperage rating, decoders that handle
more current are generally physically larger. Any decoder can be used
in any scale as long as it fits and puts out enough current for the
loco.
Unless a decoder is made specifically
for your loco, and except for the generalities above, decoder/loco
amperage is something you need to consider when buying decoders. |
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